Lean Six Sigma
Case Studies
Customer support / back office
Solving the Terminal Bottleneck: Accelerating Case Reviews via Pattern Recognition
How batch command execution and visual pattern recognition cut case review cycles from a full day to two hours.
70% reduction in review time; cleared systemic backlog growth.
Mushroom cultivation
Substrate recipe standardization
Moving from improvised ratios to a repeatable, tightly controlled substrate mixing process that reduced waste and improved colonisation rates.
Reduced over-production waste by 35%, eliminated batch variability
Mushroom cultivation
Humidifier tank monitoring automation
An XKC-Y26-V non-contact sensor with ESP32 and Telegram alerting provided a lightweight backup to a habit-based water level check, ensuring tank depletion was never missed.
Prevented environmental failures, reduced manual monitoring to zero, enabled remote oversight
Live theatre / performance
Tech cue sheet automation for live theatre
Eliminating manual cuesheet creation through scripted automation reduced production time from hours to 60 seconds, enabling last-minute tech changes.
60-second cuesheet generation, eliminated pre-show tech chaos, enabled full tech dress rehearsals